Work instructions operators can question
Operators ask about a step, a tolerance or a fault code and get the answer from your own SOPs.
Manufacturing · On the line
Changeover assistant
Step-by-step changeovers with the settings for the next product, so the line restarts sooner.
- Tablet
- Works offline
Tablet assistantOn this device · no internet needed
Changeover from part 4471 to 4480 on press 3?
Swap die D-12 for D-15, set the stroke to 85 mm and run five test parts before release.
Where is die D-15 stored?
Rack R3, position 6, in the die store next to press 1.
What do I check on the first part?
Hole positions and overall length against drawing 4480-02, then the burr height on the cut edge.
The problem
Changeovers depend on the right die, settings and checks for each product pair. The knowledge often sits with a few experienced setters, so changeovers take longer on shifts without them. Mistakes mean scrap and a delayed restart.
Who uses it
Setters, operators and line leaders responsible for product changeovers.
What you train it on
- Changeover sheets
- Die and tool lists
- Machine settings per product
- First-off inspection rules
How it works on the device
- 1
Trained on your changeover sheets
Die lists, settings, checklists and first-off inspection rules for each product.
- 2
Step by step on the tablet
The setter follows the changeover one step at a time, with the settings for the next product.
- 3
Kept current
New products and settings reach the tablets in the next update.
Why it runs on the device
Faster restarts
Every setter has the steps, not just the most experienced one.
Right settings first time
Settings come from the approved sheet for the product pair.
Works at the press
No connection needed at the machine.
Questions
No. It gives the steps and settings. Setters enter them on the machine as usual.
It can log the start and end of a changeover on the device if you include that step. Analysis stays in your own systems.
Add the new changeover sheet and it reaches the tablets in the next update.
Related use cases
All use casesPut AI where your work happens.
Pick one team and one use case. We’ll have it running on your own devices in weeks.