Changeover assistant
Step-by-step changeovers with the settings for the next product, so the line restarts sooner.
Manufacturing · On the line
Work instructions operators can question
Operators ask about a step, a tolerance or a fault code and get the answer from your own SOPs.
- Station tablet
- Works offline
Station tablet assistantOn this device · no internet needed
Tolerance for the bore on part 4471?
12.00 mm, plus 0.02 or minus 0.01. Measure at both ends, per SOP 8.1.
Why did station 4 stop?
Sensor S4 reported a jam. Clear the feeder, then press reset, as in SOP 4.2.
How often do I check the bore?
Every 20th part and after every tool change, per SOP 8.1. Record each check on the station sheet.
The problem
Standard operating procedures live in binders or on a shared drive that operators rarely open during a shift. When a question comes up, operators guess, wait for a line leader, or stop the machine. Plant networks are often segmented or unreliable at the machine itself.
Who uses it
Machine operators and line leaders, on a tablet at the station. Your process engineering team owns the SOPs.
What you train it on
- Standard operating procedures
- Machine manuals
- Fault code lists
- Quality specifications
How it works on the device
- 1
Trained on your SOPs
Procedures, tolerances, fault codes and machine manuals for each station.
- 2
Answers at the station
Operators ask in plain words and get the answer with the SOP section it came from.
- 3
Updated when a procedure changes
New SOP revisions reach every station tablet in the next update.
Why it runs on the device
Fewer stops to ask
Operators get the answer without leaving the machine.
Answers cite the SOP
Every answer points to the section it came from.
Plant data stays on site
Questions and procedures never leave the plant.
Questions
No. It answers questions from your procedures. Machine settings stay in your control systems.
Operators can report the answer. Your process team updates the SOP and the fix reaches every station.
If you connect a gateway that reads machine signals, it can include them. The SOP answers work on their own.
Related use cases
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